Selective Laser Melting (SLM)
In selective laser melting (SLM), metals such as steel, aluminium, titanium are processed by means of powder coating
Installation space
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300 x 300 x 350 mm / Minimum wall thickness: 1 mm
Applications
- Components and small series for mechanical and plant engineering
- Components and small series for the automotive industry
- spare parts
- Design objects and jewellery (made of titanium)
Advantages
- Almost pore-free material
- Lightweight structures are possible
In selective laser melting slm, metal powder is applied layer by layer and fused with a laser at the defined points. The components, which were divided into these layers in the 3D print file using slicing, are built up step by step in this way.
The additive SLM process works in a similar way to selective laser sintering (SLS) ((link)), but the metal powder cannot be compacted to the same density during printing. Therefore, support structures are necessary to print overhanging structures. These are removed during finishing, with the part being blasted or sanded to refine the surface. Often the parts are also finished by vibratory grinding to achieve a uniformly smooth surface.
The SLS 3D printing process allows complex structures and geometries as well as filigree shapes to be processed. A great advantage of metal printing is that conventionally manufactured components made of metal can usually be optimised in their shape for additive manufacturing saving weight, costs, and production time.
There is a choice of different metals such as steel, aluminium, the particularly light titanium, the corrosion-resistant tool steel Corrax and Inconel, a nickel-chromium-iron-molybdenum alloy.
Suitable materials
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Aluminium AlSi10Mg, Metal 3D Printing
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Stainless steel 1.4404, metal 3D printing
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Stainless steel 1.4542, metal 3D printing
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Copper CuCr1Zr, metal 3D printing
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Martensitic nickel steel 1.2709, metal 3D printing
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Tool Steel Corrax, Metal 3D Printing
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Titanium TiAl6V4, Metal 3D Printing
Aluminium AlSi10Mg, Metal 3D Printing
Aluminium
Features
- Density [g/cm3] 2.3
- Tensile strength [MPa] 250
- E-modul [Gpa] 70
- Elongation at break [%] 1
Applications
Advantages
- High strength
- Low weight
- High dynamic load capacity
This aluminium alloy combines high strength with low weight. In addition, this material scores with a high dynamic load capacity. It is used especially in the aerospace industry.
Stainless steel 1.4404, metal 3D printing
Stainless steel
Features
- Density [g/cm3] 7.9
- Tensile strength [MPa] 510
- E-modul [Gpa] 180
- Elongation at break [%] 45
Advantages
- Good corrosion resistance
- High conductivity
The stainless steel alloy 1.4404 impresses with good corrosion resistance in combination with high conductivity.
Stainless steel 1.4542, metal 3D printing
Stainless steel
Features
- Density [g/cm3] 7.8
- Tensile strength [MPa] 900
- E-modul [Gpa] 140
- Elongation at break [%] 25
Advantages
- High corrosion resistance
- Sterilizable
- High strength
- High ductility
The steel 1.4542 is characterised by high strength and ductility. At the same time, this steel has a high resistance to corrosion and can be sterilised.
Copper CuCr1Zr, metal 3D printing
Features:
- Density [g/cm3] 8.9
- Tensile strength [MPa] 340
- E-modul [Gpa] 110
- Elongation at break [%] 25
Martensitic nickel steel 1.2709, metal 3D printing
Martensitic nickel steel, tool steel
Features:
- Density [g/cm3] 8
- Tensile strength [MPa] 1050
- E-modul [Gpa] 160
- Elongation at break [%] 11
Advantages:
- Excellent tensile strength & toughness
- Particularly low distortion
1.2709 tool steel is a high strength martensitic nickel steel with excellent tensile strength and toughness. In addition, this steel is particularly low in distortion.
Tool Steel Corrax, Metal 3D Printing
Corrosion-resistant tool steel
Features:
- Density [g/cm3] 7.7
- Tensile strength [MPa] 1100
- E-modul [Gpa] 170
Advantages:
- High corrosion resistance
- High strength
- Food certified
- Good post-processing possibilities
The corrosion-resistant tool steel Corrax (CL91RW) offers a high level of corrosion resistance while maintaining high strength. At the same time, Corrax is food-certified and allows good reworking possibilities.
Titanium TiAl6V4, Metal 3D Printing
Titanium alloy
Features:
- Density [g/cm3] 4.5
- Tensile strength [MPa] 900
- E-modul [Gpa] 110
- Elongation at break [%] 10
Advantages:
- High strength
- Corrosion resistant
- Low weight
Titanium (TiAl6V4) is a metal alloy for highest demands. It convinces by high strength and corrosion resistance. A further advantage is the low density of the material.
Note about material properties
Note: Please note that the listed values of the properties (e.g. tensile strength) refer to the properties of the material in an unprocessed state. Hoffmann AM can not guarantee the information below. In the printed state, the values may deviate from the specifications.
If a material in practice is pushed to the limits of the stated values, the component itself should be tested. If you have any questions, please do not hesitate to contact us.
